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spec. no. dg-087008 issue jun-27-08 electronic components and devices grou p sharp corporatio n specification GW5BNF15L10 customers' approval presented date date by by y.inada, department general manage r a1249 project team sharp corporation this s p ecification is reference. electronic components and devices group device specification for light emitting diode module model no. ? reference
n o. dg-087008 product name light emitting diode module model no. 1. these specification sheets include materials protected under the copyright of sharp corporation ("sharp"). please do not reproduce or cause anyone to reproduce them without sharp's consent. 2. when using this product, please observe the absolute maximum ratings and the instructions for use outlined in these specification sheets, as well as the precautions mentioned below. sharp assumes no responsibility for any damage resulting from use of the product which does not comply with the absolute maximum ratings and the instructions included in these specification sheets, and the precautions mentioned below. (precautions) (1) this products is designed for use in the following application areas; * oa equipment * audio visual equipment * home appliance * telecommunication equipment (terminal) * measuring equipmen t * tooling machines * computers if the use of the product in the above application areas is for equipment listed in paragraphs (2) or (3), please be sure to observe the precautions given in those respective paragraphs. (2) appropriate measures, such as fail-safe design and redundant design considering the safety design of the overall system and equipment, should be taken to ensure reliability and safety when this product is used for equipment which demands high reliability and safety in function and precision, such as ; * transportation control and safety equipment (aircraft, train, automobile etc.) * traffic signals * gas leakage sensor breakers * rescue and security equipment * other safety equipment (3) please do not use this product for equipment which require extremely high reliability and safety in function and precision, such as ; * space equipment * telecommunication equipment (for trunk lines) * nuclear power control equipment * medical equipment (4) please contact and consult with a sharp sales representative if there are any questions regarding interpretation of the above three paragraphs. 3. manufacturing method or materials of this product which does not influence on its specifications are subject to change without notice. 4. please contact and consult with a sharp sales representative for any questions about this product. this s p ecification is reference. jun-27-08 GW5BNF15L10
dg-087008 page GW5BNF15L10 2/12 GW5BNF15L10 specificatio n 1. application this specification applies to the light emitting diode module model no. GW5BNF15L10 [white (from ingan blue led chip + phosphor) led module] main use : illumination 2. outline dimensions and terminal connections -------------------------- refer to the attached sheet page 3. 3. ratings and characteristics ------------------------------------------------ refer to the attached sheet page 4. 6. 3-1. absolute maximum ratings 3-2. electro-optical characteristics 3-3. derating curve 3-4. characteristics diagram 4. reliability -------------------------------------------------------------------- refer to the attached sheet page 7. 4-1. test items and test conditions 4-2. failure judgment criteria 5. quality level ----------------------------------------------------------------- refer to the attached sheet page 8. 5-1. inspection method 5-2. description of inspection and criteria 6. supplement------------------------------------------------------------------- refer to the attached sheet page 9. 10. 6-1. chromaticity coordinates 6-2. packing 6-3. label 6-4.indication to the product 7. precautions for use ---------------------------------------------------------- refer to the attached sheet page 11. 12. this specification is reference. model no.
dg-087008 model page 3/12 2. outline dimensions and terminal connections (outline dimension) (internal circuit diagram) "3series 16parallel=48 pcs of led" (3 serially connected led compose a block.16 blocks are parallelly connected) this s p ecification is reference. drawing no. substrate: alumina ceramic 52006022 mm GW5BNF15L10 unit material finish connection terminal: au plating * ( ) is reference.
dg-087008 page 4/12 3. ratings and characteristics 3-1. absolute maximum ratings symbol rating uni t p 8.0 w i 700 v r -15 v topr -30 +90 tstg -40 +100 *1 power dissipation and forward current are the value when the module temperature is set lower than the rating by using an adequate heat sink. *2 operating temperature is fixed to the temperature of module's external part. (not an ambient temperature) the derating curve in the next page is applied to the operating current. 3-2 electro-optical characteristics tc 25 item symbol condition min. typ. max. unit forward voltage v f if=640ma 8.5 (10.2) 11.5 v luminous flux if=640ma 260 350 -lm *3 chromaticity if=640ma - 0.316 - *4 - 0.324 - tc (6000) 6500 (7000) k * ( ) is reference. (*3) monitored by 8 inch integrating sphere of sharp standards. (after 20 ms drive) (tolerance: 15%) (*4) monitored by 8 inch integrating sphere of sharp standards measured by otsuka electronics model le-3400 (after 20 ms drive) tolerance x, y: 0.02 this specification is reference. model no. GW5BNF15L10 item power dissipation *1 storage temperature reverse voltage forward current *1 operating temperature *2
dg-087008 page 5/12 3-3. derating curve measuring point for case temperature example of heat sink attachment thermal resistance thermal resistance 4.5 /w reference value junction-case) depends on performance of attached heat sink. case-atmosphere this specification is reference. GW5BNF15L10 model no. *to keep case temperature lower than the rating, enough heat-radiation performance needs to be secured by using an adequate heat sink. to secure long-term life,use it by the current equal to or less than 640ma . measuring point forward current derating curve 0 100 200 300 400 500 600 700 800 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 case temperature [] forward currentif [ma] ? junction case ambien t
dg-087008 page 6/12 3-4. characteristics diagram 3-4- high color renderring "bnh"type. (*1) (*1)above characteristics data are typical data and not a guaranteed data. this specification is reference. model no. GW5BNF15L10 case temperature - forward voltage 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 -40 -20 0 20 40 60 80 100 case temperature [c] forward voltage vf [v ] case temperature - color temperature 6000 6250 6500 6750 7000 7250 7500 -40 -20 0 20 40 60 80 100 case temperature [c] color temperature [k] case tenperature - chromaticity coordinate 0.310 0.320 0.330 0.300 0.304 0.308 0.312 0.316 x y 90c 60c 25c 0c -30 case temperature - relative luminous flux 50% 60% 70% 80% 90% 100% 110% 120% -40 -20 0 20 40 60 80 100 case temperature [c] relative luminous flux forward current - relative luminous flux 0% 20% 40% 60% 80% 100% 120% 0 200 400 600 800 forward current if [ma] relative luminous flux tc=2 5 c forward current - forward voltage 8.0 9.0 10.0 11.0 12.0 0 200 400 600 800 forward current if [ma] forward voltage vf [v ] tc=2 5 c
dg-087008 model no. page 7/12 4. reliability the reliability of products shall be satisfied with items listed below. 4-1. test items and test conditions confidence level: 90% no. test items samples defective ltpd temperature -40 (30 min) +100 (30 min), 30 times cycle 11 0 20 high temp and high ta*=+60 , rh=90 , t=1,000h humidity storage 11 0 20 high temperature ta*= +100 , t=1,000h storage 11 0 20 low temperature ta*= -40 , t=1000h storage 11 0 20 operating test tc=60 if=640ma, t=1,000h 11 0 20 mechanical shock 15,000 m/s 2 , 0.5 ms test x ? y ? z direction, 3 times 5050 variable frequency 200 m/s 2 , 100 2,000 100 hz / sweep for 4 min. vibration x ? y ? z direction, 4 times 5050 4-2. failure judgment criteria no. parameter symbol forward voltage v f luminous flux this specification is reference. GW5BNF15L10 test conditions failure judgment criteria (*2) v f u.s.l 1.1 initial value 0.5, initial value 2.0
dg-087008 model no. page 8/12 5. incoming inspection 5-1. inspection method a single sampling plan, normal inspection s-4 based on iso 2859-1 shall be adopted. 5-2. description of inspection and criteria no. inspection items criteria defect aql 2 electro-optical characteristics not conforming to the specification (forward voltage, luminous flux and chromaticity) 3 outline dimensions not conforming to the specification outline dimensions of ?? in page3 4 appearance nonconformity observed in product appearance is determined as good product except that electro-optical characteristics is affected by. *products with removable foreign material attached on is not determined to be defective. this specification is reference. 1 emission no emission 0.1% GW5BNF15L10 major defect minor defect 0.4%
dg-087008 page 9/12 6 supplement 6-1 chromaticity coordinates chromaticity table chromaticity coordinates this specification is reference. bn:high color rendering 6500k model no. GW5BNF15L10 0.336 0.298 0.311 0.354 0.302 0.310 0.324 0.321 0.29 0.30 0.31 0.32 0.33 0.34 0.35 0.36 0.30 0.31 0.32 0.33 x y
dg-087008 page GW5BNF15L10 10/12 6-2 packing ? amount in one box 400 (2 bags) ? amount in one bag 200 (5 trays) ? amount in one tray 40 ? putting 5 pieces of tray in a damp proofing packing bag and 2 bags in a box. ? dimensions of the box: 23522090mm (packing form: box (packing form: bag (packing form: tray 2002bags= 400 405trays= 200 58= 40 *the packing dimensions are reference. there is a case to become another packing specifications. 6-3 label the following label is put on the packing box. sharp corporation about lot number part no. GW5BNF15L10 model number quantit y 500 quantity of products ? eiaj c-3 bar code production plant code (to be indicated alphabetically) eiaj c-3 bar code year of production (the last two figures of the year) lot no.ka081a lot number month of production made in japan production country (to be indicated alphabetically with january corresponding to a) date of production (01 31) 6-4 indication to the product model no. and control no. are indicated on the substrate surface. indication contents are to be announced. model no. abbreviated model no. "5bnf15l10" is indicated. control no. control no. is indicated as below; ? production plant code (to be indicated alphabetically) year of production (the last two figures of the year) month of production (to be indicated alphabetically with january corresponding to a) date of production (01 to 31) this specification is reference. model no. model no. control no.
dg-087008 page GW5BNF15L10 11/12 7. precautions storage conditions please follow the conditions below. ? before opened temperature 5 30 , humidity less than 60%rh ? after opened temperature 5 30 , humidity less than 60%rh (please apply soldering within 1 week.) ? avoid exposing to air with corrosive gas. if exposed, electrode surface would be damaged, which may affect soldering. usage conditions the products are not designed for the use under any of the following conditions. please confirm their performance and reliability well enough if you use under any of the following conditions; ? in a place with a lot of moisture, dew condensation, briny air, and corrosive gas (cl, h 2 s, nh 3 , so 2 , no x , etc.). ? under the direct sunlight, outdoor exposure, and in a dusty place. ? in water, oil, medical fluid, and organic solvent. heat radiation if the forward current(if) is applied to single-state module at 360ma, there is a risk of damaging module or emitting smoke. equip with specified heat radiator, and avoid heat stuffed inside the module. applying thermal conductive sheet or grease between module and heat radiator enables heat to radiate effectively. installation material of board is alumina ceramic. if installed inappropriately, trouble of no radiation may occur due to board crack. please take particular notice of install method. further information on installation, refer to the following cautions. ? apply ether screws or adhesives, or both of them when installed to heat radiator. in case of applying adhesive only, check the effectiveness before fixing. in case of screw, apply thread locker in order to prevent loosening. if led comes off from the heat radiator, unusual temperature rise entails hazardous phenomena including device deterioration, coming off of solder at leads, and emitting smoke. ? refer to recommended dimensions when installing with screws. ? screw torque: within 0.2n if it is inefficient to tighten screws, apply locker to prevent loosening. ? it is recommended to apply screws which use low corrosive materials such as stainless steel. avoid applying flat-head screws, which cause board crack due to applying stress to screw holes. ? avoid convexly uneven boards. those convex boards are subject to crack when tightening screws. ? it is recommended to apply thermal conductive sheet or grease with adhesiveness and heat radiating- adhesives, because of thermal and mechanical combination between module and heat radiator. however, depending on their thickness, board crack may be entailed by warped board, which is caused when tightening screws. so please check your actual conditions carefully as for the screw torque. this specification is reference. model no.
dg-087008 page GW5BNF15L10 12/12 module surface strength module surface is subject to mechanical stress. applying stress to surface of modules results in damage on resin, and inside-failure. connecting method in case of solder connecting method, apply solder to the leads by soldering iron with thermo controller (tip temperature 380 ), within 10seconds per one place. put the board on materials whose conductivity is poor enough not to radiate heat of soldering. avoid touching yellow phosphor with soldering iron. this product is not designed for reflow and flow soldering. static electricity this product is subject to static electricity, so take measures to cope with it. install circuit protection device to drive circuit, if necessary. drive method module is composed of leds connected in both series and parallel. constant voltage power supply runs off more than specified current amount due to lowered vf caused by temperature rise. constant current power supply is recommended to drive. any reverse voltage cannot be applied to leds when they are in operation or not. design a circuit so that any flow of reverse or forward voltage can not be applied to leds when they are out of operation. cleaning avoid cleaning, since silicone resin is eroded by it. color-tone variation chromaticity of this product is monitored by integrating sphere right after the operation. chromaticity varies depending on measuring method, light spread condition, or ambient temperature. please verify your actual conditions before use. ? safety looking directly at leds for a long time may result in hurt your eyes. in case that excess current(over ratings) are supplied to the device, hazardous phenomena including abnormal heat generation, emitting smoke, or catching fire can be caused. take appropriate measures to excess current and voltage. in case of solder connecting method, there is a possibility of fatigue failure by heat. please fix the leads in such case to protect from short circuit or leakage of electricity caused by contact. please confirm the safety standards or regulations of application devices. this specification is reference. model no.

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